LIST OF MABOTECS MACHINES

Nr Type Work area (mm X Y Z) Max. Work
piece Load
Make
5 Bandsawmachine 715 x 0 x 500 5000 kg Everising H-7050
12 Millingmachine Horizontal 1000 x 500 x 500 2000 kg Heckert FU 400/s
10 Millingmachine Vertikal 1000 x 400 x 400 2000 kg Heckert FSS 400/E
15 CNC Machiningcenter 2500 x 1000 x 1000 6000 kg Correa 25/25
16 CNC Machiningcenter 3000 x 1000 x 1000 6000 kg Correa 25/30
17 CNC Machiningcenter 2500 x 1000 x 1000 5000 kg Correa 25/25
18 CNC Machiningcenter 3000 x 1000 x 1000 8000 kg Correa 30/30
19 CNC Machiningcenter 3000 x 1000 x 1000 8500 kg Correa 30/30
24 CNC Machiningcenter Vert. 762 x 516 x 570 1500 kg Doosan VC510
27 CNC Machiningcenter Hor. 1050 x 800 x 880 2000 kg Mazak FH6800
28 CNC Machiningcenter Vert. 560 x 400 x 570 1250 kg Doosan ACE VC400
29 CNC Machiningcenter Hor. 800 x 800 x 800 2500 kg Mazak HCN 6000 II
30 CNC Machiningcenter Hor. 1050 x 800 x 880 2500 kg Mazak HCN 6800 II
40 Radial Drillingmachine 800 x 450 x 800 5000 kg Donau DR40
41 Radial Drillingmachine 800 x 450 x 800 5000 kg Donau DR40
42 Radial Drillingmachine 800 x 450 x 800 5000 kg Donau DR40
43 Radial Drillingmachine 800 x 450 x 800 5000 kg Donau DR40
50 Radial Drillingmachine 800 x 450 x 800 5000 kg Donau DR40
65 Lathe rnd. 600 x 2500 1500 kg TUR 63
75 CNC Measuring machine 1000 x 2000 x 800 6500 kg Wenzel LH10-8
90 Surface Grindingmachine 1750 x 750 x 750 3500 kg Alpha RT1600
91 Surface Grindingmachine 600 x 400 x 400 1000 kg Delta 800/500

 

NEWS & EVENTS

WHAT'S NEW AT MABOTEC?

17-03-2021
LYNX 2100LSYB

Not long ago Mabotec invested in a new CNC lathe of the brand DOOSAN, type LYNX 2100LSYB

With this we have acquired the opportunity to produce hydraulic components such as plungers, blind plugs, cartridges, etc. for our customers.

In addition to the specialty in the production of hydraulic manifolds, we now add an extra dimension to produce certain components ourselves that can be mounted in or on the hydraulic manifold systems.

We now also like to act as a supplier for special turned parts for our customers.

Mabotec Mabotec Mabotec

Youtube LYNX 2100LSYB.

06-04-2020
Mabotec Hydraulic Manifolds, Mabotec B.V. Fluid Power & Systems 2020

MABOTEC EXHIBITING AT FLUID POWER & SYSTEMS 2021

Mabotec Press Release April 2020

Fluid Power & Systems 2021 Exhibition Preview

Mabotec is one of the largest and highly respected designers and manufacturers of Hydraulic Manifold Blocks within Europe and will be exhibiting a number of manifolds at the Fluid Power & Systems 2021 Exhibition to be held at the NEC in Birmingham, U.K. between 25 to 27 January 2021.

Based in Waalwijk in the Netherlands, Mabotec’s facility houses the very latest in high tech CNC automated production.

This sophisticated manufacturing facility offers the flexibility to meet all of your manifold requirements with a capacity to manufacture manifolds up to 10 tonnes.

To support our manufacturing, we can offer an in-house manifold design facility utilising bespoke manifold CAD and 3D modelling software.

Mabotec’s expertise allows us to offer a wide range of manufacturing materials, from one of the more common steels or aluminium alloys, through to stainless steels and bronze alloys.

Whatever you needs, our team of engineers will ensure you receive a manifold that meets all of your expectations.

“Mabotec’s ability to manufacture a quality manifold and achieve on-time deliveries is beyond compare”

- Peter Collins

Company
Mabotec BV
Address
Biesbosweg 2, 5145 PZ
Waalwijk, The Netherlands
Email
info@mabotec.nl
Web
www.mabotec.nl
Tele
+31 41635 5600
10 Tonne manifold in producƟon at Mabotec BV
10 Tonne manifold in producƟon at Mabotec BV
  • One of the largest hydraulic manifold block manufacturers within Europe
  • In-house manifold block design facility
  • Experts in producing manifolds for your industry
  • Geared to customer satisfaction
  • Facility to manufacture manifolds up to 10 tonnes
  • ISO 9001:2015 certified
05-03-2019
Mabotec and sustainability

Fossil energy sources are becoming increasingly expensive. In addition, the transition to other types of energy is encouraged from the public debate about this and from the government.
Mabotec, and its sister company Hydroplus, have recently switched to the partly self-generation of their electricity supply. With the installation of an area of 812 m2 of solar panels, 136,000 kWh per year of energy is now generated, which is 35% of the total electricity consumption.
This was made possible by the establishment of their own so-called Green Fund, from which more sustainable applications are being financed.
Mabotec likes sustainable business and contributes this way to the energy transition and cleaner environment.

Mabotec Mabotec

18-01-2018
Mabotec: the new name in the UK for Hydraulic Manifolds.

THE NEW NAME IN THE UK FOR
HYDRAULIC MANIFOLDS

Mabotec

Mabotec is one of the largest and highly respected designers and manufacturers of Hydraulic Manifold Blocks within Europe.

We have recently opened a UK sales office to serve the industry and to ensure we offer you the very best in local customer support.

Steve Bryant is our newly appointed Business Development Manager and is available to discuss all your technical and commercial requirements or attend meetings at your request.

Based in Waalwijk in the Netherlands, Mabotec has a 3,000 m² production facility housing the very latest in in high tech CNC automated production.

This sophisticated facility offers the flexibility to meet all of your manifold requirements with a capacity to manufacture up to 10 tonnes.

To support our manufacturing, we can offer an in-house manifold design facility utilising bespoke manifold CAD and 3D modelling software.

Mabotec expertise allows us to offer a wide range of manufacturing materials, from one of the more common steels or aluminium alloys, through to stainless steels and bronze alloys.  Whatever your needs, our team of engineers will ensure you receive a manifold that meets all of your expectations.

Mabotec is an ISO 9001 registered company, so you can be assured of the very highest quality in the form of conformity, deburring and cleanliness.

We look forward to receiving your enquires and servicing all of your hydraulic manifold requirements.  If you wish to find out more about Mabotec, please click the button below to take you through to our website.

20-06-2016
Fermat boring machine strengthens our position in the field of heavy manifolds.

MABOTEC recently has taken into service a CNC boring mill of the Czech fabricated Fermat. This boring machine, type CNC WFT 13, is being used for the production of heavy manifolds with a weight of 2 to 10 tons. The machine is provided by Promas Machines BV in Maasbree, which has provided excellent guidance and advice on this particular purchase.

Mabotec

Manifolds are used for precise and safe control of various hydraulic equipment such as bridges, injection molding machines and cranes. Our ISO9001 certified company distinguishes itself in the market as a designer and manufacturer of high-quality niche applications. The series of size range from 1 to about 250, a weight of 1 to 10,000 kg. On the customer's request, the blocks are produced plain or completely provided and tested with components by its sister company Hydroplus.
MABOTEC has highly automated the production of manifolds. After a manned day shift, some machining centers continue running unmanned and objects to be machined are loaded into the machine with a robot. Automation is the answer to competition from countries such as Italy and Turkey. Innovation of machines and tools needs special attention.

The investment in the WFT13 CNC boring mill supports this vision. For years, our desire was to further implement automation into the production of heavy manifolds. After several visits by our management and staff and Promas, the Fermat factory in the Czech Republic has opted for a version with a Kuka robot for exchanging heavy and long drilling tools. The machine is equipped with robust block guides that provide the stability required for heavy machining. Displacements in the X-, Y- and Z-axis are, respectively 3000, 2000 and 2000 mm. With the powerful Z-axis motor (30 kN) deep holes in the manifolds can be drilled with a diameter of up to 200 mm and a depth of up to 2000 mm. The spindle sleeve has a diameter of 130 mm and a 730 mm stroke. The machine table may be loaded up to 10 tons, measuring 1400 x 1600 mm, and is double motor controlled according to the master-slave principle. The positioning accuracy is 0.1 mm per 1000 mm. The robotic tool changer accommodates 105 tools. The power of the machine is 37 kW and maximum torque is 3039 Nm.

We consider the investment in the innovative boring machine as a major impulse to Mabotec's sales of heavy manifolds to machine builders, especially large German builders of giant hydraulic presses for the steel and automotive industries.

14-02-2015
Giant manifolds

At the beginning of 2014, Mabotec BV received an inquiry for the production of a number of extremely big hydraulic manifold blocks, including two blocks with a raw material weight of approximately 14 tons each.
This was a problem for us because of the maximum lifting capacity and machine load of 10 tons in our workshop.
However, through a unique cooperation with our customer Siempelkamp Maschinefabrik GmbH, we were able to realize the project. A team of engineers from Mabotec and Siempelkamp proposed a plan of action and the blocks were then partially machined on a PAMA CNC machine center in the production hall of Siempelkamp in Krefeld, Germany.
It was because of close cooperation between the engineers and production staff of Mabotec and Siempelkamp plus the availability of our special cutting tools, which made it all possible.

After the blocks were partially machined to an acceptable weight of approximately 10 tons, they were then further produced in the Mabotec workshop.
The hydraulic manifold blocks are part of the hydraulic system for a gigantic Siempelkamp heavy forging press with a pressure force of up to 50,000 tons! (www.siempelkamp.com)
Mabotec is very proud that they were able to realize this project in cooperation with Siempelkamp Maschinenfabrik GmbH as a partner!

Mabotec
Mabotec
Mabotec

30-03-2014
New Multi Mounting Cubes were officially delivered on February the 18th 2014

Early 2013 Q.T.H. and Mabotec discussed the issue of Multi Mounting Cubes, which, using one of Mabotec's horizontal machining centers, would increase production efficiency. In particular, the conversion of machine pallets with now existing clamping tools requires a lot of time.

Mabotec, founded in 1996 in Genderen, since 2001 produces customer-specific hydraulic control manifolds at their beautiful location in Waalwijk along the highway A59.
Mabotec possesses modern machines, among others 3 MAZAK horizontal machining centers. The factory of Mabotec is outrageously sophisticated. Having technical complex workpieces in a nice and clean working environment leads to admiration.

Mabotec's manifolds are getting more compact and the amount is increasingly becoming larger. Because of this, Mabotec had been looking for a clamping system which could be set up easily. Gressel MultiGrip's clamping systems were rapidly sought for as the solution.
Because these systems are highly flexible, investments in for instance Zero-Point clamping systems happened to be superfluous. In addition, these clamps can be lined up multiply and therefore manifolds also can be positioned above each other at the column.

According to the product measurements and the amounts which Mabotec has produced in the 12 previous months, Q.T.H. had been able to design the needed Multi Mounting Cubes. Next to a feasibility assay the dimensions were chosen and the clamping systems were finally designed.

The aluminum Mounting Cubes and the Gressel MultiGrip clamps were delivered at the end of August 2013.
The interior of the Multi Mounting Cubes are provided with thread- and drill bushings to guarantee an enlarged lifecycle and exact accurate repeatability. Because of a large project Mabotec was conducting at that time, the Multi Mounting Cubes were for the first time put into manufacturing process in December. The columns were accurately milled, all holes were plugged and anodized. At the end of December the columns were replaced and the first production cycle could take place.

Final delivery
A successful project deserves an official delivery. On Tuesday, February the 18th, the Multi Mounting Cubes with the Gressel MultiGrip clamps were symbolically and officially delivered. All the technical documents, manuals, etc. were handed over. The about 30 people of Mabotec were treated with cake because their involvement also contributed to this successful project.

21-01-2014
Mabotec is increasing its steel stock

Because of the increased demands on material used for the production of Hydraulic Manifolds, Mabotec has decided to increase their stock of material with HYT60 material with 3.1 certification. For this material the target is to achieve a minimum Impact Strength of 27 Joules at the design temperature of minus 20 °C, though for certain specific applications it will be indispensable to use the material S355J2+N or other alternatives.
Meanwhile there are already several dimensions HYT60+3.1 (27J) available and a large number of current dimensions are expected to be delivered soon from the factory in Germany.
Eventually about 50% of our average material stock of approximately 400 Tons will be available with 3.1 certificates. In addition to the general statement of the chemical analysis and mechanical properties, the measured Impact Strength at a test temperature of - 20 °C will be specifically stated on the certificates.
The requirement of material supply with 3.2 certificate, including inspection by the Testing Authority (DNV, Lloyds etc.) of the material at the steel mill and re-stamping the heat number at Mabotec, remains a separate process.
All of this is being accompanied by a lot of extra effort and high costs. Especially for the material HYT60 this seems to be an unnecessary matter according to Mabotec.
Mabotec wants to confirm that the quality and traceability, in combination with 3.1 certification, will be guaranteed for 100%.

 

01-05-2013
Mabotec at Hannover Messe 2013

Mabotecs stand has been an interesting attraction for many who have visited the Hannover Messe 2013. Mabotec exhibited at the Hannover Messe, as it does every 2 years. For a great deal of hydraulic manifold related parties Mabotecs stand was the place to be. Those who have visited the Hannover Messe this year have seen innovative developments on behalf of Mabotec.

Mabotec encountered an overwhelming success in terms of interest and response. As a major key player in the world of hydraulic manifolds, Mabotec has shown its outstanding capacity with meeting the highest technology standards required nowadays. Presenting Mabotecs speciality to machine stainless steel, such as AISI316 and also other exotic materials happened to be distinctive.

There was special interest in our exposition of a SUN configuration, which showed a 3 step development: the manufacturing process from raw material (HYT60) to a hydraulic manifold and finally to a manifold system used for hydraulic control of the Ampelmann Gangway (www.ampelmann.nl). This configuration embodies up to 56 different SUN valves, which is considered to be a world record regarding a SUN integrated hydraulic manifold system.

Again it has been acknowledged that Mabotec maintains to be a leader in the market of hydraulic manifolds.

Mabotec wants to thank everybody who was able to visit its stand at the Hannover Messe. It was a pleasure meeting you. Those who couldn't witness Mabotecs newest technologies are very welcome to visit our factory in Waalwijk !

Latest news

 

01-05-2013
Mabotec at Hannover Messe 2013

Mabotecs stand has been an interesting attraction for many who have visited the Hannover Messe 2013. Mabotec exhibited at the Hannover Messe, as it does every 2 years. For a great deal of hydraulic manifold related parties Mabotecs stand was the place to be. Those who have visited the Hannover Messe this year have seen innovative developments on behalf of Mabotec.

Mabotec encountered an overwhelming success in terms of interest and response. As a major key player in the world of hydraulic manifolds, Mabotec has shown its outstanding capacity with meeting the highest technology standards required nowadays. Presenting Mabotecs speciality to machine stainless steel, such as AISI316 and also other exotic materials happened to be distinctive.

There was special interest in our exposition of a SUN configuration, which showed a 3 step development: the manufacturing process from raw material (HYT60) to a hydraulic manifold and finally to a manifold system used for hydraulic control of the Ampelmann Gangway (www.ampelmann.nl). This configuration embodies up to 56 different SUN valves, which is considered to be a world record regarding a SUN integrated hydraulic manifold system.

Again it has been acknowledged that Mabotec maintains to be a leader in the market of hydraulic manifolds.

Mabotec wants to thank everybody who was able to visit its stand at the Hannover Messe. It was a pleasure meeting you. Those who couldn't witness Mabotecs newest technologies are very welcome to visit our factory in Waalwijk !

 
Latest news
 
01-03-2013
Mabotec exhibits again at Hannover Messe 2013

 

Every two years Hannover Messe organises major stages for 13 leading international trade shows. The world of technology comes together at one venue and focuses on intelligent solutions aimed at economic operations, resource reductions and highest process efficiencies at every segment of the production process.
Interested in experiencing Hannover Messe 2013?
Click on the link below to register for a free attendee ticket. If you have any questions or require assistance in accessing your free attendee ticket please don't hesitate to contact Colinda Hendriks at

26-05-2012

Let's all bob-head for Foundation "Haarwensen”

Resently Mandy de Jong from Genderen started on a learning job at Mabotec's administrative department. This is not a big deal, but.......with Mandy on board Mabotec has a special person in their midst.The following article will seize your compassion:

Wijk & Aalburg / Genderen:
On Friday, May 18, 2012, two nieces did cut off their hair for Foundation "Haarwensen” (meaning: Wish for Hair). They actually did this at Hairdresser Verbeek in Wijk en Aalburg. The foundation utilizes children up to 18 years of age who had medical treatment or suffer form alopecia (baldness), in obtaining some hair or a wig. Mandy de Jong (19 years old) from Genderen and Anouk Naaijen (16 years old) from Eethen, came to the idea by themselves to cut off their long hair tresses for this foundation. '' How did we come up with this idea? Actually we don't know exactly. But we are two young ladies who like to do something for someone else, and this is just a small effort to do”. We do hope that with this article in the newspaper we have encouraged people to do likewise! ''.
Hairdresser Verbeek from Wijk en Aalburg is not a member of this foundation, but they restyled the hair of the two ladies without any charge.

Mabotec is very proud of Mandy. For this reason Mabotec is obliged to contribute and give attention to this matter through its website.

 
For more information visit
 

25-05-2011

MABOTEC B.V. is on its way to a new revolutionary product.
 
Because of many well-known environmental reasons a strong demand is rising within the offshore industry for clean and environmentally friendly fluids to operate hydraulic systems.
For the sake of Deep-Sea Piling projects, IHC-Hydrohammer conducted research for the use of seawater instead of oil as a fluid substance within their hydraulic systems. HYDROPLUS had a prominent role during this research.

MABOTEC, a producer and supplier of hydraulic manifolds, has anticipated upon this development. MABOTEC has a long experience as a specialist in machining stainless steel, such as AISI316, and also in exotic materials with excellent mechanical properties. Especially for hydraulic systems fed by seawater which are produced by HYDROPLUS, MABOTEC has now successfully designed a manifold of Duplex stainless steel material, which is quite difficult to machine. For HYDROPLUS, this resulted in the opportunity to launch a hydraulic manifold system which in fact is seawater resistant.

MABOTEC stands for innovation regarding the production of hydraulic manifolds. With this revolutionary new product MABOTEC, along with its sister company HYDROPLUS, is ready to supply the offshore industry with a totally new concept.

 
Manifold; Material,Duplex Stainless Steel, weight 780 kg.
Medium, Seawater 32 °C
W. press, 420 bar flow up to 200 l/m.
Cartridges:Material, Inconel Steel with special seals
NG32 and NG40 W.P. 420 bar
Pilots:Based on regular Hydr. Componets.
Benefits;Environmentally friendly
Reliable operation.
Cost effective
No long return lines needed,
Saving weight and installation costs

16-05-2011

Review Mabotec at Hannover Messe 2011
 
As in previous years, Mabotec has again been exhibiting at the Hannover Messe 2011 in Germany, which ended this time with the best outcome in 10 years. The Hannover Messe is one of the leading international fluid power trade shows in the world.
Mabotec encountered an enourmous success in terms of interest and response. As a major key player in the world of hydraulic manifolds, Mabotec has shown its outstanding capacity with meeting in the highest technology standards required nowadays. The Hannover Messe 2011 has seriously widened Mabotec's scope of cooperating associates and dedicated customers. This guarantees Mabotec's stability in maintaining its widely recognized level of technology and quality.

Presenting Mabotec's speciality to machine stainless steel, such as AISI316, and also exotic materials with excellent mechanical properties, astonished many experts at the Hannover Messe.

Common use for Mabotec is to have large stock supplies of substrates HYT60 and C40. Mabotec is now also building up stock supplies of large-sized substrates AISI316 to guarantee faster product deliveries.
Once again it's obvious that the world of hydraulic manifolds is driven by just a few leaders in this specific market. Mabotec has an acknowledged record to be among these leaders!

22-3-2011

Mabotec Exhibiting at Hannover Messe 2011

We are proud to participate in one of the leading international fluid power trade shows in the world. The Hannover Messe is a major place to be, to be informed about the latest developments in technology. This is a unique chance for Mabotec to show and share its expertise and exclusiveness in producing hydraulic manifolds.

10-08-2009

Our specialization in AISI316 production
 
Click for larger picture
 
Click for larger picture
 
Click for larger picture
 
 
Recently Mabotec has created a new facility for the production of stainless steel manifold blocks.
The investment in 2 MAZAK NEXUS machines, combined with sophisticated tools, is a new step forward concerning our specialization in AISI316 production.
Mabotec recently obtained new customers in the Netherlands, as well as in Norway and Brazil, owing to the delivery of the stainless steel manifolds in the Offshore-market.
For Mabotec this is an answer to a drop-fall in other parts within the international hydraulic fluid market.
The device: "follow the market", and be willing to take a new course and to make necessary investments, has so far proven to be successful for Mabotec as well as for its sister company Hydroplus BV.

20-5-2008

The production of big manifolds
 
Mabotec becomes more and more specialist in the production of big manifolds.This year we are continuously producing manifolds up to 9 Tons gross weight. Investments for 2009 are planned for setting up a facility to handle manifolds up to 15 Tons of weight. It will be an answer to a growing demand in the market we are operating in.

1-5-2008

The arrival of our new MAZAK NEXUS machining centre
 
Recently Mabotec has invested in MAZAK NEXUS, New Generation World-Class Horizontal Machining Center. Equipped with 70 bar High-Pressure Coolant through Spindle System.
The new operation is set up to manufacture large 316 Stainless Steel manifolds.

1-7-2007

Our second high pressure cleaning installation
 
Mabotec has invested in a second High-pressure Cleaning installation.
The equipment provides an extremely clean manifold through a special program of pre-washing and completion in a separate compartment with conditioned water and high-pressure airflow.
Because Mabotec usually takes care of the environment, the machine is equipped with a micro filtering system and a high-tech oil-skimming device.

MABOTEC AUTOMATION

Learn more about the level of automation at MABOTEC and its 24 hours per day machinery operation. Mabotec: leader in the hydraulic manifold industry....

MABOTEC PROJECTS

One of the leading projects is fluid power innovation within the offshore branch. Using seawater instead of oil is a major issue to feed hydraulic systems.

MEDIA